Custom Injection Mould Manufacturing Services | Taizhou Mould
Partner with a direct precision manufacturer in Taizhou, China, delivering high-performance plastic injection moulds and export-grade tooling solutions for industrial brands, automotive tier suppliers, and consumer product innovators.
Manufacturing Capability Overview
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Mould Types |
Single & Multi-Cavity, Hot Runner & Cold Runner, Two-Plate & Three-Plate, Insert Moulds, Overmoulding, Multi-Shot (2-K), and Stack Moulds. |
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Capacity Limits |
Mould sizes up to 2,000 mm x 1,500 mm; weights up to 15 metric tons. |
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Precision |
Tolerances down to plus-minus 0.005 mm for mating interfaces. |
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Annual Output |
350+ custom mould sets exported globally. |
Mould Design & Engineering
Software Stack
Unigraphics NX, SolidWorks, AutoCAD, and Moldflow for CAE simulations.
Standard Compliance
Designed to DME, HASCO, MISUMI, and LKM component frameworks.
Gating & Undercuts
Simulated resin flow paths alongside engineered mechanical sliders and lifters.
DFM Analysis
Every project begins with a formal Design for Manufacturing report before steel cutting:
Draft Angles
Verified between 0.5 degrees and 1.5 degrees to prevent surface drag.
Wall Thickness
Balanced sections to eliminate sink marks and flow restrictions.
standardized production
Efficient and precise processing and testing equipment
Precision Machining
High-Speed CNC Milling: Makino and DMG Mori 3/5-axis centers for hard-milling pre-hardened steels.
EDM Integration: Sodick mirror EDM and Mitsubishi wire cutting for tight-tolerance apertures and deep rib details.
Deep Hole Drilling: IMSA units dedicated to long cooling channels.
Mould Components & Steel
Core & Cavity Steels: DIN 1.2738 (P20+Ni), DIN 1.2316, DIN 1.2344 (H13), and NAK80 supplied with mill test certificates.
Standard Frameworks: LKM, Futaba, and HASCO mould bases with DME and Misumi wear plates, guide pins, and latch locks.
Hot Runners: Integrated Yudo, Synventive, Mold-Masters, Incoe, and Husky systems.
Mould Assembly
Fit Verification
Blueing tests ensuring 85%+ contact mating between core and cavity blocks.
Mechanism Checks
Binding-free alignment of ejector pins, sleeves, and stripper plates.
Circuit Testing
Pressure testing of internal cooling and hydraulic cylinder core-pull lines.
Mould Modification & Optimization
Equipment: 80T to 800T injection moulding machines (Haitian/Fanuc) with process monitoring.
Client Deliverables: 10 to 20 T1 sample parts, CMM dimensional report, trial parameter sheet, resin drying guidelines, and high-definition cycle video.
Mould Modification & Optimization
ECO Adjustments: Steel addition via welding or selective EDM/CNC removal.
Texturing & Polishing: Chemical etching and laser texturing to VDI 3400, Mold-Tech, or SPI standards; optical polishing up to SPI A1/A2.
Manufacturing Workflow
[01. RFQ & DFM Review] -> [02. Tool Design & 3D Approval] -> [03. Steel Procurement & Inspection] -> [04. Rough & Precision Machining] -> [05. Assembly & Benchwork] -> [06. T1 Sampling & CMM Inspection] -> [07. Client Review & Modification] -> [08. Final Trial & Export Crating]
Manufacturing Equipment
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Equipment Type |
Brand & Model Series |
Quantity |
Primary Application |
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High-Speed CNC |
Makino / DMG Mori |
8 Units |
Core/Cavity roughing and hard-milling |
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Mirror EDM |
Sodick / AgieCharmilles |
6 Units |
Fine surface detailing and deep rib sinking |
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Wire EDM |
Mitsubishi / Sodick |
5 Units |
Tight tolerance apertures and core inserts |
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Deep Hole Drilling |
IMSA Units |
3 Units |
Long cooling channel fabrication |
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CMM Inspection |
Hexagon (Leitz) |
2 Units |
3D dimensional verification |
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Injection Machines |
Haitian / Fanuc (80T-800T) |
10 Units |
Mould sampling and pilot runs |
Mould Manufacturing Applications
Automotive
Interior trim, under-the-hood brackets, and connector housings.
Electronics
Consumer enclosures, white-goods frames, and switchgear.
Industrial
Fluid management components and power tool housings.
Medical
Diagnostic casings, labware, and sterile packaging elements.