Plastic Pallet Mould
8
9
DSC_0262
PA1

Plastic Pallet Mould

Name: Plastic Pallet Mould
Brand: SUNJOY
SKU: 208915837

Mould type: Plastic injection mould
Product Material: HDPE
Cavity No.: 1cav
Runner: Hot / cold runner

Send Inquiry

Chat Now

Product Introduction

813532b883b26e34f540a6f7971f706320230621154947120fa19056e54ef3b897f61a381abd1b

Wholesale Plastic Pallet Mould Supplier

SUNJOY PLASTIC INJECTION MOULD has established a strong supply chain for various plastic molds such as auto parts molds. We specialize in the production of household product molds, electrical appliance molds, industrial molds, pipe fitting molds, etc. We have also established a dedicated second-hand mold collection and integration team.

One-Stop Solution

We provide convenient one-stop services to help customers obtain injection molding machines and spare parts, molds and spare parts, plastic raw materials and masterbatch.

Quality Assurance

The company has advanced measuring equipments and apparatus such as CMM to let us know the quality situation of every product.

Wide Range of Cooperative Countries

We have a full understanding of the export standards, transportation conditions, and requirements of the cooperative countries.

24H Online Service

Our customer service representatives are available 24/7 to assist you with any inquiries, technical issues, or after-sales services.

d78f811eb3d5008c863a0706497a673aplastic-pallet-mouldb1a80641-fd3d-422e-8e67-4fd3c4c06aeb

What Is Plastic Pallet Mould?

A pallet mould is a type of industrial mould used in the manufacturing process of plastic pallets. It is a tool or die that is used to shape and form molten plastic into the desired shape and size of a pallet. The mould consists of two halves, the male and female halves, which fit together to create the cavity where the plastic material is injected and cooled to form the final product. Pallet moulds are designed to be durable and capable of withstanding high temperatures and pressures during the injection moulding process.

Parameter

Mould type	Plastic injection mould
Product Material	HDPE
Cavity No.	1cav
Runner	Hot / cold runner
Mould steel (for core and cavity)	P20, 2738,718H,2311 etc
Mould base	45#, S50c, P20/ or LKM brand
Steel hardness	28-48HRC
Mould life	300,000-1,000,000 shots
Surface	Shining or texture
Design software	UG,PROE,CAD, etc.
Drawing format	x_t, stp, igs, etc
Processing Machine	High speeding milling machine,CNC /EDM zone
Quality Control	Designing, mould flow analysis,mould testing,assembling,
Packing	PE wrapping or Ply-wood box
Mould processing time	2-3months
Remarks	Can make according to customer's design or sample

Advantages of Pallet Mould

Customization

Plastic pallet moulds can meet specific design requirements. This enables manufacturers to produce pallets that meet the specific needs of their customers. Includes custom pallets of various sizes, shapes, load capacities, and designs.

Durability

Plastic pallets are more durable and wear-resistant than wooden or metal pallets, they won't warp, rot, or rust, plastic pallets are extremely durable and can resist damage from moisture, chemicals, and extreme temperatures.

Lightweight

Plastic pallets are much lighter than wooden or metal pallets, making them easier to handle and transport. This reduces shipping costs and increases efficiency. Because lighter pallets require less fuel to transport.

Hygienic and Easy to Clean

Plastic pallets are easier to clean and sanitize than wooden pallets, and are easy to clean and maintain, making them more suitable for industries that require high cleanliness. plastic pallet mould helps produce pallets that meet strict hygiene requirements.

Eco-Friendly

Plastic pallets are often made from recycled materials and are recyclable, reducing waste and environmental impact. Can be recycled when unusable. Using plastic pallet moulds promotes sustainable manufacturing practices and reduces waste.

Cost-Effective Production

plastic pallet moulds can produce plastic pallets in large quantities, which are cost-effective in the long run because they can produce large quantities of high-quality pallets at a low unit cost. Helps reduce overall production costs.

Plastic Pallet Mould Materials

High Density Polyethylene (HDPE)

High-density polyethylene is a common plastic material with high strength and rigidity, as well as good impact resistance and chemical resistance. Plastic pallets made of HDPE material have high load-bearing capacity and are suitable for logistics and transportation of various goods and industries.

Polypropylene (PP)

Polypropylene is a lightweight plastic material with excellent toughness and heat resistance, as well as good chemical resistance and wear resistance. Plastic pallets made of PP material are suitable for logistics and transportation in various environments, especially for goods that require frequent handling and movement.

Polyvinyl Chloride (PVC)

PVC is a hard plastic material with excellent durability and water resistance, as well as good chemical resistance and high-temperature resistance. Plastic pallets made of PVC material are suitable for various goods that need to be stored and transported for a long time, such as food, medicine, etc.

How to Make a Plastic Pallet Mould in 5 Easy Steps

833f9e21ff8a0542e32d6235554fd031c6893f475aaded46b1361cd918d6d0ce871bd1d1

1-Product Design of Plastic Pallets

The design process for plastic pallets should consider not just how they're made but what you plan on doing with them once they arrive. You need to think about whether or not their load-bearing abilities will be compromised by any other factors, like molding procedures, etc.–so make sure that all potential problems are considered before moving forward!

2-Plastic Pallet Mould Gate Design

The plastic pallet product is a large and heavy package that has the potential to cause problems when it's being filled. The multi-point gate must be analyzed by CAE so as not to form any defects or weld lines on this important part of our design, which would affect its strength level considerably in addition to helping avoid excess weight issues during transport just.

2678cb4d8c07b17586dbc4b780a5e03ccd4577fe604d47f0a61d5385080cbfd6

eae569ef0640fb0396c9f110c3adb48b6376179364313978957791

3-Selection of Pallet Mold Steel

Steel hardness, toughness, and processing costs all need to be considered when selecting pallet mould steel. The two most common types of steels in this category include P20, and 718; they all have different properties that affect how long it will take for them to rust or peel apart under normal conditions depending on what's being used as protection against moisture.

4-Requirements for Processing Equipment

The quality control process for pallet mould starts with cutting and grinding machines, which create the finished product. Next comes inspection by CMM to make sure it meets all requirements before leaving our factory floor.

5-Experience in Making Pallet Mould

In addition to the high requirements for mold design, steel selection, and processing equipment, pallet molds are also critical in terms of production experience.

Because the pallet mold is relatively large, if the whole production, the production cycle will be very long, the processing equipment requirements are also very high, so to shorten the production cycle, we will use the block-type splicing production, divided into many small pieces so that you can use more than one small equipment for processing at the same time, can shorten half of the production cycle, even if there are mistakes in the process, you can also quickly adjust, saving costs.

COMPARE INJECTION AND BLOW PLASTIC PALLET MOULD

1: Production Equipment

Injection moulding pallet: It is moulded by a large injection moulding machine, and the product is durable. The pallet injection mould can reserve the hole of the steel pipe, and the built-in steel bar can increase the load;

Blow moulding pallet: It is moulded by a blow moulding machine and blow moulded at one time, saving storage space and transportation costs. No reinforcement can be built in.

2: Use Environment

In general, the blown plastic pallet is mainly used in harsh environments and high-intensity operations.

Injection plastic pallets can be used in environments such as flat warehouses, stereo libraries, and cold storage.

3: The Industry Distribution

Plastic pallets are widely used in various industries such as food and beverage, Chemistry and prescription, tobacco and textile, electronic automobiles and logistics. It is lightweight and saves materials and costs.

Blow moulding pallets are suitable for harsh environments and environments with high impact resistance requirements. And has good low temperature resistance. It is suitable for load-bearing requirements of pallets and meets the requirements of heavy cargo handling, such as heavy industry, food refrigeration industry and so on.

4: The Surface Structure

The injection pallet is in the form of a grid or a flat plate and has a rib structure.

But blow moulding pallets are all flat and have a pillar structure inside.

5: The Appearance is Different

Injection pallet: Injection moulding is a solid core, and the surface of the injection-moulded part is bright. Because there is an injection port, the moulded product will have a small part of the unwanted part. It will be cut off by a process, although it is not obvious, it can be seen if you look closely.

Blow moulding pallet: There are blow holes on the surface of the blow moulding pallet, all of which are vacant in the middle, can only produce double-sided pallets, can not produce single-sided pallets, and the direction of the product fork is generally used for two-way forks.

6: Advantages and Disadvantages

The injection moulding pallet can be built with steel bars, which can be used on the shelf and have high precision in injection moulding.

Blow pallet moulds are not usually used on shelves. The advantages are high load capacity, adjustable weight, anti-drop resistance and long life.

Contact now

FAQ

Q: What is the Moulding process of plastic pallets?

A: High-Pressure Injection Moulding
The plastic and a colourant are melted together in a heated barrel that has a rotating screw. The melting temperature is around 250 degrees Celsius. The plastic is injected into a mould and clamped under pressure. Once the pallet has cooled, it is ejected from the mould.

Q: What is the plastic mould method?

A: The most popular techniques in plastic molding are rotational molding, injection molding, blow molding, compression molding, extrusion molding, and thermoforming.

Q: How are plastic pallets made?

A: Extrusion, thermoforming, blow molding and injection molding are most commonly used to produce plastic pallets. Of these methods, the most commonly used is the structural foam injection molding process. Structural foam molding as a process is about forty years old.

Q: Why is plastic easy to mould?

A: Plastics can be molded due to their property of being thermoplastic. Thermoplastic materials can be softened by heating and then molded into different shapes. This property allows for the production of a wide variety of plastic products through processes such as injection molding, extrusion, and blow molding.

Q: What are the defects in the plastic Moulding process?

A: Injection molding is a common manufacturing process used to produce plastic parts. However, this process can result in various defects, such as blisters, sink marks, weld lines, burn marks, discoloration, delamination, flashes, and short shots.

Q: What is a plastic pallet?

A: Plastic pallets are rigid structures that provide stability to goods during transportation or storage. They are one of the important tools in the supply chain and logistics industry. Plastic pallets offer many advantages over pallets constructed from other materials.

Q: How are plastic pallet moulds made?

A: Plastic pallet moulds are typically made from high-quality steel or aluminium. The mould design is created using computer-aided design (CAD) software, and then the mould is fabricated through precision machining processes.

Q: What types of plastic can be used in plastic pallet moulds?

A: Various types of plastics can be used in plastic pallet moulds, including polyethene (PE), polypropylene (PP), and polyvinyl chloride (PVC).

Q: What factors should be considered when designing a plastic pallet mould?

A: When designing a plastic pallet mould, factors such as pallet size, weight capacity, design complexity, and production volume need to be considered. The mould must be able to produce pallets that meet these requirements efficiently and consistently.

Q: How are plastic pallet moulds maintained?

A: Plastic pallet moulds require regular maintenance to ensure optimal performance and longevity. This includes cleaning, lubrication, inspection for wear or damage, and repairing any issues that may arise.

Q: Can plastic pallet moulds produce different pallet designs?

A: Yes, plastic pallet moulds can be designed to produce different pallet designs. By changing the mould inserts or altering the mould configuration, different pallet shapes, sizes, and features can be achieved.

Q: Can plastic pallet moulds produce pallets with different load capacities?

A: Yes, plastic pallet moulds can be designed to produce pallets with different load capacities. The mould can be adjusted to create thicker or reinforced areas in the pallet design to increase its strength and load-bearing capacity.

Q: What type of plastic is molded plastic?

A: These are the most common plastic materials for injection molding:
acrylic (PMMA)
acrylonitrile butadiene styrene (ABS)
nylon (polyamide, PA)
polycarbonate (PC)
polyethylene (PE)
polyoxymethylene (POM)
polypropylene (PP)
polystyrene (PS)
thermoplastic elastomer (TPE)
thermoplastic polyurethane (TPU)

Q: What is the lifespan of a plastic mould?

A: The lifespan of a plastic mould can vary depending on several factors, including the type of plastic being used, the complexity of the mould design, and the maintenance and care it receives. On average, a plastic mould can last anywhere from 100,000 to 1 million cycles, meaning it can produce that many parts before needing repairs or replacement. However, some high-quality moulds can last even longer with proper maintenance and occasional repairs.

Q: What is plastic mould made of?

A: Plastic injection molds are typically constructed from hardened or pre-hardened steel, aluminum, and/or beryllium-copper alloy. Steel molds cost more, but are often preferred because of their high durability.

Q: What are the benefits of using plastic moulds?

A: Using plastic moulds allows for efficient production, precise replication of parts, cost-effectiveness, and the ability to produce complex shapes.

Q: Are plastic Moulds reusable?

A: If you're planning on doing any sort of casting with metal or plastic, you might be wondering if you can reuse your molds. The answer is yes, you can reuse your molds, but there are a few things you need to keep in mind. First of all, it's important to make sure that your molds are clean before you start.

Q: What is difference between molding and casting?

A: The main difference between molding and casting is the use of the material in the process. Casting will typically involve metal, while molding focuses on plastics. In both cases, the melted material goes into a die or mold to create the final form.

Q: Do you have to grease plastic molds?

A: Plastic molds can be a little trickier to demold from your projects. You might have to use oil or butter to grease the cavities before adding your batter. You can find out how to remove chocolate from plastic molds here. Plastic molds cannot withstand temperatures over 150°F (65°C).

Q: Is plastic easy to mold?

A: We call plastics plastic because they are pliable, that is, they can be shaped and molded easily. As plastics become easier to mold and shape when they're hot, and melt when they get hot enough, we call them thermoplastics.

Hot Tags: plastic pallet mould, China plastic pallet mould manufacturers, suppliers, factory, Industrial Mould, Hospital Blood Collecting Box Mould, Fan Mould, Fitting and Pipe Mould, Plastic Pallet Mould, Tool Box Mould

Tool Box Mould

Fan Mould