Tool Box Mould
What Is Tool Box Mould?
A tool box mould is a type of mold used in manufacturing to produce plastic or metal toolboxes. These molds are typically made from steel or aluminum and are designed to create the desired shape and structure of the toolbox in a molding process. The mould consists of two or more halves that fit together to form a cavity into which molten material is injected or poured. Once the material solidifies and cools, the mould is opened, and the finished product, in this case, a toolbox, is removed. These molds can be complex, especially if the toolbox has intricate designs or features, and they play a crucial role in mass production of toolboxes with consistent quality and dimensions.
Advantages of Tool Box Mould
Precision and accuracy
Tool box moulds are designed with precision to ensure that every part of the tool box is manufactured to exact specifications. This results in uniformity across all units, making them ideal for mass production.
Durability
These moulds are made from high-quality materials that can withstand the high pressures and temperatures required in the injection moulding process. This durability ensures a longer lifespan of the mould, reducing the need for frequent replacements and maintenance.
Efficiency and speed
The use of tool box moulds significantly speeds up the manufacturing process. Once the mould is set up, tool boxes can be produced at a rapid rate, enhancing production efficiency and allowing manufacturers to meet high demand.
Consistency of product quality
Each tool box produced using a mould is virtually identical to the next, ensuring a consistent quality that meets the manufacturer's standards. This consistency is crucial for maintaining brand reputation and customer satisfaction.
Cost-effectiveness
Despite the initial investment in creating the mould, the cost per unit decreases significantly as production scales up. This is due to the reduced material waste and the efficiency gained from the high-speed production process.
Flexibility in design
Tool box moulds allow for intricate designs and complex geometries that would be difficult or impossible to achieve with traditional manufacturing methods. This flexibility enables manufacturers to innovate and create tool boxes with unique features and aesthetics.
Mould type: Plastic injection mould
Product Material: HDPE
Cavity No.: 1cav
Runner: Hot / cold runner
Mould type: Plastic injection mould
Product Material: PP/ABS/PC etc
Cavity No.: 1cav or multiple
Runner: Hot / cold runner
Mould type: Plastic injection mould
Product Material: PP/HDPE
Cavity No.: 1cav or multiple
Runner: Hot / cold runner
Mould type: Plastic injection mould
Product Material: PP/HDPE
Cavity No.: 1cav or multiple
Runner: Hot / cold runner
Mould type: Plastic injection moulds
Product Material: HDPE/PP
Cavity No.: 1cav/multiple
Runner: Hot /cold runner
Hospital Blood Collecting Box Mould
Mould type: Plastic injection mould
Product Material: PP/ABS
Cavity No.: 1cav or multiple
Runner: Hot / cold runner
Mould type: Plastic injection mould
Product Material: PP/PE/ABS
Cavity No.: 1cav or multiple
Runner: Hot / cold runner
Why Choose Us
One-stop solution
We provide convenient one-stop services to help customers obtain injection molding machines and spare parts, molds and spare parts, plastic raw materials and masterbatch.
Quality assurance
The company has advanced measuring equipments and apparatus such as cmm to let us know the quality situation of every product.
Wide range of cooperative countries
We have a full understanding of the export standards, transportation conditions, and requirements of the cooperative countries.
24h online service
Our customer service representatives are available 24/7 to assist you with any inquiries, technical issues, or after-sales services.
Design Considerations for Tool Box Moulds
Material selection
One of the most important factors to consider when designing a tool box mould is the material that will be used. The material must be strong enough to withstand the rigors of everyday use, as tool boxes are often subjected to heavy loads and rough handling. Common materials used for tool box moulds include steel, aluminum, and plastic. Each material offers its own set of benefits and drawbacks, so it is important to carefully consider the specific requirements of the tool box before making a decision.
Durability and strength
Durability and strength are essential characteristics that must be prioritized in the design of tool box moulds. The mould must be able to withstand the pressure and weight of the tools it will hold, as well as any potential impacts or drops. Reinforcements such as ribs and gussets can be added to strengthen weaker areas of the mould and ensure its longevity. Additionally, the design should also take into account factors such as temperature resistance and chemical resistance, depending on the environment in which the tool box will be used.
Ergonomic design
In addition to durability and strength, the ergonomic design of the tool box mould is also crucial to its functionality. The tool box should be easy to open and close, with handles that provide a comfortable grip for the user. Compartments and dividers can be added to the interior of the tool box to organize tools and prevent them from sliding around during transportation. Furthermore, the overall size and shape of the tool box should be carefully considered to ensure that it is easy to carry and store.
Different Types of Tool Box Mould Materials
Steel tool box moulds
Steel is a popular choice for tool box moulds due to its strength and durability. Steel tool box moulds are able to withstand high temperatures and pressures, making them ideal for producing tool boxes that will be used in rugged environments. Additionally, steel tool box moulds are resistant to wear and tear, ensuring that they will last for many years without needing to be replaced.
Aluminum tool box moulds
Aluminum is another material commonly used in tool box moulds. Aluminum tool box moulds are lightweight and corrosion-resistant, making them a popular choice for tool boxes that need to be transported frequently or used in outdoor settings. Additionally, aluminum tool box moulds have good thermal conductivity, allowing for quicker cooling times during the molding process.
Plastic tool box moulds
Plastic tool box moulds are a cost-effective option for producing tool boxes. Plastic tool box moulds are easy to work with and can be made in a variety of shapes and sizes. Additionally, plastic tool box moulds are lightweight and impact-resistant, making them a good choice for tool boxes that will be used in a variety of settings.
Composite tool box moulds
Composite materials, such as fiberglass or carbon fiber, are also used in tool box moulds. Composite tool box moulds offer a good combination of strength and light weight, making them ideal for tool boxes that need to be both durable and easy to transport. Additionally, composite tool box moulds can be molded into complex shapes and designs, allowing for more customization options.
Components of Tool Box Mould
Location ring
This fits in a location hole on the fixed half platen of the injection moulding machine to ensure correct alignment of the tool and the machine.
Fixed half clamp plate
Fits the fixed half of the mould tool to the platen of the injection moulding machine and provides the framework for the cavity to be mounted on.
Pillars & bushes
Precision ground alignment pillars that ensure the fixed and moving halves of a tool lines up with one another.
Sprue bush
This is the part of the tool where the molten plastic is first injected into the cavity. The sprue bush can be a hot or cold tip. A cold tip sprue bush is less costly to make but uses more plastic during moulding. A hot tip uses less plastic and can give greater moulding flexibility.
Fixed half cavity plate
Usually contains the plastic moulding cavity or female half. This gives the plastic product half of its final shape.
Slides
This is not standard to all tooling, but, these hold part of the form of the plastic part and are used to create under cuts and details that cannot be moulded with simple open and shut tooling.
Moving half core plate
Usually contains the other half of the plastic product shape, known as a core or male half. The molten plastic is injected into the core and cavity, then sets hard into the final shape.The parts that lead to the core and cavity are 1) the runner, which allow the passage of molten plastic, these can be hot or cold, with hot runner systems being more expensive but providing greater flexibility and less wastage; 2) the gate, which is the point between the runner and the core and cavity, this is designed so the plastic will be thinner at this section, so that a natural week point is formed allowing for easy removal of the runner from the final plastic product.
Ejector set
Plate and pins - the ejector set is the plate that holds the ejector pins in the correct place and the pins which push the moulding out of the mould once it is set and the mould is open.
Risers
Provide space for the ejector plate to move.
Moving half clamp plate
Moving half clamp plate fits the moving half of the tool to the injection moulding machine plate and provides the framework for the core to be mounted on.
Before production:
Remove the dust, oil and rust of the mold on the surface before installing it on the injection molding machine.
Use an air hose or rag, detergent or alcohol (alcohol for mirror mold) to clean the oil on the mold surface.
Check the plastic mold's cooling channel for foreign material to ensure water passage operation successfully.
Check the sprue for the damage and whether there is any remaining foreign material. If necessary, clean it up.
Moving parts: Such as ejector pins, springs, hydraulic cylinders, sliders, check for the rust, bending, or fracture, and the smooth movement.
During production:
The molds installed on the machine should be inspected and maintained daily.
Check the mold's guide pins, guide sleeves, and sliders for damage and foreign material, and grease them once a day.
Clean the mold parting surface for the foreign material or oil stain on the venting groove, and clean them with an air hose or rag, detergent or alcohol once a day.
After production:
Inspect each part of the mold for damage.
Clean the greasy dirt on the parting surface and the debris in the mold cavity, and spray with anti-rust oil.
Blow off the water remaining in the cooling water channel.
Precautions:
Always wear labor protection supplies when maintaining the mold.
Overweight objects must be operated with a crane.
It is strictly prohibited to lift the mold directly by hand to prevent injury.
The rust prevention of the mold is necessary. After the mold is maintained, the rust prevention action of the mold should be taken. The remaining water in the water channel must be blown out with an air hose.
Too much lubricating oil does not bring a better lubricating effect; just the right amount is enough.
When the mold is installed and maintained, pay attention to the numbers and instructions on the inserts and other components.
Do not install them incorrectly. Check whether the screws are complete and tighten them diagonally when installing the screws.
How the Tool Box Mould Works
The design of toolbox mould is highly complex, typically consisting of two or more parts that fit precisely together to form a cavity for injecting or casting molten material. These parts include the upper (top) and lower (bottom) halves of the mold, which are opened and closed using a mechanical or hydraulic system for mold movement.
During operation, the upper and lower molds are first assembled to create a sealed space, into which molten material such as plastic or metal is injected through the mold's inlet. Once injected, the material fills the entire mold cavity, completely occupying the space inside the mold. Subsequently, the mold undergoes a cooling period to allow the material to solidify into shape. Once the material is fully solidified, the mold opens, and the formed toolbox product is removed.
The working principle of toolbox molds is based on the process of injecting molten material and solidifying it into shape. The design and structure of the mold must consider factors such as the dimensions, shape, structure, and surface texture of the toolbox to ensure the quality and precision of the final product. Therefore, the structure and working principle of toolbox molds are key factors in manufacturing high-quality toolboxes.
Company Introduction
Originated from Huangyan Taizhou, a famous town for all kinds of plastic moulds making (Here we call Chinese's mould town), Sunjoy plastic and mould center department has built up a strong supply chain for all kinds of different plastic moulds, such as auto parts moulds, household item moulds, electric appliance moulds, industrial moulds, pipe fitting moulds, etc.
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