1. The increasing enlargement of mold forming parts and the high productivity of parts require the first mock examination with multiple cavities, which leads to the increasing enlargement of molds. Large molds with large tonnage can reach 100 tons, and the first mock examination has hundreds of cavities and thousands of cavities. It requires mold processing equipment with large workbench, increased travel of Y-axis and Z-axis, large bearing capacity, high rigidity and high consistency.
2. The Hardness of the die steel processed by the die is high, which requires the die processing equipment to have thermal stability and high reliability.
3. For complex cavities and multi-functional composite molds, as the shape of the workpiece becomes more complex, it is necessary to improve the design and manufacturing level of the mold. For multi-functional composite molds with multiple grooves and materials formed or assembled into components in a set of molds, it is required to have a large amount of processing programming, high deep hole cavity comprehensive cutting ability and high stability, which increases the difficulty of processing.
4. The refinement of mold processing has attracted more attention to the complexity and efficiency of processing equipment. High speed milling has many advantages such as being able to process high hardness steel, stable processing, low cutting force, and small workpiece temperature rise and deformation, making mold enterprises increasingly attach importance to high-speed machining.
5. High dynamic accuracy. The static performance introduced by machine tool manufacturers, such as repeated positioning accuracy and linear feed speed, cannot reflect the actual processing situation when machining the three-dimensional surface of the mold. The high-precision machining of the three-dimensional surface of the mold also requires high dynamic accuracy performance. High speed and precision can only be achieved by combining the high rigidity, thermal stability, high reliability, and high-quality control system of the machine tool.
6. The combination of processing technology and green product technology will be taken into account when enterprises purchase equipment. The radiation and medium selection of electric machining machines will be factors affecting safety and steel. Electric thermal steel milling technology will be developed in the future mold processing field
7. The composite application of various measurement technologies, high-speed measurement and Reverse engineering have become the development direction of promoting mold participation in product development and design technology.
Jun 12, 2023
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